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FullMetrics Production & Process Monitoring    

The FullMetrics™ Production & Process Management System (“PPMS”) is a complete solution for continuous monitoring of production and process performance for injection molders. PPMS provides the tools for managers, operators, engineers, and other personnel to bring about real improvement in efficiencies, quality assurance, documentation, and customer approval. Through continuous data collection and the use of effective system tools, customers can realize appreciable gains in profitability and marketability for their business.

This system is designed specifically for the plastics molding industry to provide a means of pro-active production and process management and has been designed to help molders meet ISO/QS requirements. The system has also passed stringent independent, third party testing and verification to become FDA certifiable, offering outstanding process management tools and information control and dissemination capabilities. What's more, FullMetrics offers a powerful yet simple solution for integrating with other enterprise systems, being able to bring in and utilize scheduling data while providing production output for other systems.

FullMetrics™ Production & Process Management System acquires and visualizes critical data in real time from machines on the plant floor, then records, analyzes, reports and elevates this data to decision makers. Its output signal capability allows the machine to run without continuous supervision, by automatically diverting product that is produced outside the acceptable process parameter tolerance levels to a reject bin. This condition is maintained until process stabilization is resumed.

 

"Information is Power"
Plastics Technology Magazine article covering monitoring for plastic molders.

System Overview Brochure
(1.1MB PDF)

Operator Interface/Machine Status Display
(392KB PDF)

Plant Floor Status Display
(396KB PDF)

Job Scheduler
(380KB PDF)

Reporting
(316KB PDF)

System Summary White Paper
(540KB PDF)

 

Our plastics system runs on Microsoft based networks and utilizes SQL database technology making it extremely versatile, widely supported, and easily administered. The FullMetrics solution consists of many valuable features that enhance and centralize the direct management of many operational functions, as well as accessibility to real-time information throughout an organization. The system includes software modules covering many functions such as the following:
 
  • Production Scheduling
  • Production Monitoring and Reporting
  • Scrap and Downtime Recording
  • ERP Integration
  • SPC Analysis
  • Process Signal Traces
  • Limit and Trend Monitoring
  • Quality Management
  • Document Distribution
  • Preventative Maintenance Scheduling
  • Powerful Run Setup Implementation & Management
   
See the links at right for more information.    
 
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